KW-530 Fipfg Gasketing Machine for Distribution Box

• Customization: Available
• Type: Polyurethane Foam Machine
• Raw Material: Mixing
• Model NO.: KW-530
• Principle: High-Pressure Air Type
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008
• Warranty: One Year
• Weight: 1900 Kg
• Transport Package: Wooden Case/ Carton
• Specification: 4000*3300*2300mm
• Trademark: KAIWEI
• Origin: China
• HS Code: 8479899990
• Production Capacity: 200 Sets/Year

Product Description

KW-530 Fipfg Gasketing Machine for Distribution Box

Application
KW-530 widely applied for car, cabinet/box, air filter, air-conditioning pursing device,packing, electrical element, light, new energy, etc.

Feature
Material: PU Stroke: 2300*1250*200mm(X*Y*Z)
Working table: 2200*1200*200mm (L*W*H)
Mixing head: HT625
Finished gasket width: 2mm-10mm




 

Items		Parameters
Machine	Model	KW-530
	Overall space	4000X3300X2300mm (L*W*H)
	Working effective stroke	2300X1250X200mm (X*Y*Z)
	Weight	1900 KGS
Chemical material	Name	Polyurethane
	Components	3 Components
System/operation	Operating system	Win 7/10
	Operating method	Keyboard/ Buttons
Mixing head	Model	HT625
	Gasket width	2-10mm
	Clean method	High pressure water clean+ air-blow cleaning
	Mixing ratio(A:B)	1∶1-10∶1
	Output	1-4 g/s
	Repeated position precision	±0.05mm
	Air pressure	6-8 bar
Mechanical frame	Type	3-aix linear mechanical arm
	Speed	0-250mm/s
Storage tank	Type	Air pressure tank
	Volume	A Tank-40L  B Tank-40L
	Automatic stirring	A Tank: YES   B Tank: NO
	Glue refill	Manual
	Air refill	Automatic
Working table	Material	Aluminum profiles
	Size	2000X1000X900mm (L*W*H)
Electric power	Voltage	3X380V ( It can  be designed base on customer request)
	Power	5.5kw
Air	Dry compressed air	≥6bar
Water		Clean tap water

Mixing and Dispensing:

 

• Mixing head model:HT625
• Dimension:410*200*135mm
• Weight:4.6KG
• Colour:  Silver
• Output:1-4g/s
• Repeated glue output precision:1% (weight test)
• Pressure control method: electromagnetic valve  

Description:

1. High pressure water-cleaning and air-cleaning
2. Modular light-weight structural design;
3. High strength aluminum alloy and stainless steel structure;
4. Multiple level glue injecting
5. Stirring bar speed is adjustable,  special design makes glue mixing very even
6. High pressure pinhole injecting valve to control water-cleaning
7. Air-blow pinhole injecting valve to dry mixing head
8. Stirring bar directional movement to control the nozzle locking function

Graphical editing mode 

1)  Auto Cad is built in the vertical computer;
2) USB port to transfer the Auto Cad drawing to the vertical computer;
3)  Gallery with standard pictures in the vertical computer;
4) Wireless Hand operator panel for teach in programming;

  Metering Pumps:
Germany Barmag metering pumps can assure the precision of glue feeding.

Name	Brand	Model	Speed(ml/r)	Quantity	Type
A feeding valve	Barmag	1-001-1787	3	1 set	single inlet and outlet
B feeding valve	Barmag	1-001-1785	0.6	1 set	single inlet and outlet

  Mechanical Frame:
Mechanical frame is including 3-axis steel welding mechanical arm, gear-rack, rail, servo motor, speed reducer, drag chain, steel base and others.
Steel welding frame can meet the demands of high strength and stability when the machine moves in high speed.   Besides, skewed tooth gear-rack
can improve the stability and precision of 3 axes, reduce the noise.
 Electrical control panel:


 

• KAWIEI ES SERIES control panel:1700*1000*400mm(H*W*D)
• Material :mild carbon steel
• Color: RAL9003  RAL2011
• Elements brand:Schneider  Omron  Siemens and others

         Storage tank:     

                                             

• 1,Material:stainless steel
• 2,Volume:  A-40L  B-40L
• 3,Automatic high-low level alarm for A
• 4,A tank is with automatic glue-stirring and air-refilling function
• 5,A,B tank are with  impurity filter
• 6,A tank with automatic air refilling and mixing function

      Working table:

 

• Dimensions:2000*1000*900mm(L*W*H)
• Material:Aluminum profiles
• Desk top:Grey wear-resisting cloth
• Water and air-cleaning  stainless box
• Control button box
• Work-piece fixing stainless bars

Raw Material-PU

PU is a product of 2-component Polyurethane. It adopts FIPFG (foamed-in-place foam gasket) technology which can foam on the
workpiece directly. The finished product is a soft and elastic foamed gasket. This gasket is made from component A and component
B. Component A is mainly polybasic alcohol, Component B is a hardener-isocyanate. After mixing A and B according to a certain
proportion and completely foaming, the mixture will become a soft foamed sealing strip.